Capability

Precision machining for all types of componentry

ITC’s machining capability includes state-of-the-art XYZ 3D milling and lathe machines, able to handle up to 800kg block and 3m x 160mm spindles.

ITC can machine to your design, or the design team can draft solutions to meet your requirements. Components are produced new to an approved drawing, or remanufactured to sample where the original drawing no longer exists.

Machining sits alongside ITC’s design and fabrication teams rather than working in isolation, which means a component can move from CAD drawing to finished part without leaving the building. That has supported work from precision components for subsea control panels through to parts for ITC’s own rental fleet of HPUs and reelers.

All machining work is controlled through ITC’s DNV-GL certified ISO Quality, Health & Safety and Environmental management system, whether the job is a one-off replacement part or a full production run to an approved drawing.

ITC Manufacturing machinist working at the XYZ milling machine with coolant running

Time served machinists on ITC’s own XYZ milling and turning equipment.

  • 3D CNC mill and lathe
  • Time served machinists
  • 5T overhead crane
  • Accredited quality control
  • All materials
  • IP protection

Machining capability

Machines, materials and control

Machines

  • XYZ 3D CNC milling machines
  • XYZ ProTrack and ProTurn lathes
  • Capacity up to 800kg block
  • 3m x 160mm spindles

Materials

  • Stainless steel
  • Structural carbon steel
  • Aluminium
  • All materials to drawing

Control

  • Accredited quality control
  • DNV-GL certified IMS
  • IP protection
  • 5T overhead crane

What ITC machines

Components ITC turns and mills

New parts to an approved drawing, or refurbished components made to sample when the original drawing has gone.

Three machined housings with bored ports, produced on ITC's CNC machines in Aberdeenshire

Precision components

Parts produced to drawing in stainless steel, carbon steel and aluminium.

Close up of a lathe chuck holding a component in the ITC machine shop

Turning

Lathe work on XYZ ProTurn machines, taking up to 3m x 160mm spindles.

CNC milling cutter machining a component under flood coolant

Milling

3D CNC milling on XYZ ProTrack machines, taking blocks up to 800kg.

ITC machinist operating an XYZ ProtoTRAK RMX 5000 mill in the Oldmeldrum machine shop

Programming and setting

Time served machinists programme, set and operate every machine in the shop.

Large white framed umbilical reeler under build in the ITC manufacturing hall

Parts for ITC’s own builds

Components for the skid packages ITC designs, fabricates and assembles in-house.

ITC hydraulic power unit ITC2667 in a white lifting frame with control panel and cooler

Parts for the rental fleet

Components for ITC’s own HPUs and reelers, so hire equipment is not held up.

How a machining job runs

From drawing or sample to finished part

01

Drawing

Machine to your drawing, or ITC’s design team drafts a solution to your requirements.

02

Set up

Programming, setting and operating on XYZ CNC milling and turning equipment, with a 5T overhead crane for the heavy work.

03

Machine

Parts cut in stainless steel, structural carbon steel, aluminium or whichever material the drawing calls for.

04

Check

Accredited quality control, with the job documented through ITC’s DNV-GL certified management system.

Proof

Case study · In-House Fabrication and Machining

Parts remade in-house, schedule kept

An international oilfield equipment supply company contracted ITC for the assembly and test of a number of new design control panels, on an ambitious delivery schedule to a Tier 1 service company at several global locations. There was very limited slack for rework on a new and untested design, and, as is normal, a number of component manufacturing and interference fit issues appeared.

ITC worked a staggered parallel assembly schedule across the skids. As issues were encountered they were documented and a solution identified by ITC’s engineering group, communicated back to the client for approval, and the modifications or new parts then made in-house by ITC’s fabrication and machining division. That allowed prompt modifications and alternative parts without any significant impact on the delivery schedule, and the revisions were documented and fed back to the equipment manufacturer so their drawings could be updated for future manufacture.

All of the new design build skids were successfully assembled and fully function tested within the required schedule and delivered on time to the Tier 1 provider.

There is no doubt that ability to make the necessary changes in house allowed this project to stay on track. The quality of the finished product was excellent.Project lead, In-House Fabrication and Machining project

Read the case study
Stainless steel framed hydraulic skid built in house at ITC, with valves, actuators and instrumentation

Accreditation

DNV GL management system certification mark for ISO 9001, ISO 14001 and ISO 45001, manufacturing

ITC has been an ISO 9001 accredited company since 2012. In 2018 ITC passed UKAS accreditation by DNV-GL for its Integrated Management System, covering Quality (ISO 9001:2015), Environment (ISO 14001:2015) and Health & Safety (ISO 45001). All machining work is controlled through that system, whether the job is a one-off replacement part or a full production run to an approved drawing.

Sectors

Machining for every sector ITC serves

ITC has worked across North East Scotland and globally, designing and building new equipment, repairing and refurbishing, and supplying parts.

Common questions

Machining questions, answered

What size of part can ITC machine?

ITC’s XYZ 3D milling and lathe machines handle up to 800kg block and 3m x 160mm spindles, with a 5T overhead crane in the machine shop.

What materials can ITC machine?

Stainless steel, structural carbon steel and aluminium, along with other materials to drawing.

Can ITC machine from a sample rather than a drawing?

Yes. ITC produces new and refurbished components to sample or to drawing, which matters when the original drawing no longer exists.

Does ITC take one-off parts as well as production runs?

Both. The same quality system covers a one-off replacement part and a full production run to an approved drawing.

What quality control applies to machined parts?

All machining work is controlled through ITC’s DNV-GL certified ISO Quality, Health and Safety and Environmental management system.

Is our design protected?

Yes. IP protection is part of how ITC handles client drawings and designs.

Talk to ITC about a machining job

Send a drawing, or the part itself. ITC’s machinists will tell you what is involved.

Call +44 1651 891626Email ITC
ITC Hydraulic Services LtdUnit 9, Mounie Drive
Oldmeldrum, AB51 0GX
info@itc-hydraulics.co.uk
ITC Manufacturing LtdThe Garage, St Katherines
Aberdeenshire, AB51 8SN
info@itc-manufacturing.co.uk

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